About Full-floating type electronic belt scale
The fully suspended high-precision electronic belt scale is widely used in the monitoring of production processes and for business trade settlement in industries such as construction materials, metallurgy, mining, power generation, chemicals, and ports. It employs a fully suspended scale frame without any support points, thereby eliminating the disturbance forces caused by the vibration of the scale frame. Four weighing sensors are used to bear the load, which prevents measurement errors due to uneven loading of the material. The weighing sensors are installed inside the belt, and their protection class is IP65. The load connection between the scale frame and the sensors uses a flexible suspension device, ensuring compact installation and ease of maintenance. The system operates stably and reliably.
Exceptional Weighing Accuracy and CapacityEngineered for precision, this belt scale delivers measuring accuracy up to 0.5%-ensuring reliable bulk flow measurement for belts spanning 500 to 2400 mm wide. With a broad flow rate range from 0.1 to 5000 t/h, it addresses the requirements of demanding industrial environments, supporting efficient material management and process optimization.
Advanced Calibration and AutomationThe scale supports digital/electronic calibration and features automatic zero tracking, minimizing manual intervention and ensuring consistent measurement accuracy. Its microprocessor-based control system allows for seamless calibration and operation, making maintenance straightforward and reducing operational downtime.
Rugged, User-Friendly DesignDesigned for durability, the full-floating structure and IP65-rated enclosure provide reliable performance in harsh industrial settings. With a digital LED/LCD touch panel, modular connectivity (RS232/RS485, Ethernet), and quick onsite installation, this belt scale emphasizes operational simplicity and flexibility, supporting various application needs.
FAQ's of Full-floating type electronic belt scale:
Q: How does the full-floating structure of the electronic belt scale improve weighing accuracy?
A: The full-floating structure eliminates side force interference that can lead to measurement errors. By isolating the weighing mechanism from lateral forces, it ensures that only the vertical load from the conveyed material is measured, resulting in more precise and consistent weight data.
Q: What is the recommended process for calibrating the belt scale?
A: The belt scale supports both digital and electronic calibration methods. Digital calibration can be performed using the system's touch panel interface, following the on-screen prompts. Automatic zero tracking and adjustment further simplify the calibration process, ensuring consistent accuracy with minimal manual input.
Q: Where can this electronic belt scale be installed, and how easy is the installation?
A: This scale is designed for straightforward onsite installation on various conveyor belts, thanks to its modular, customizable frame and robust mounting system. It accommodates belt widths from 500 mm to 2400 mm, making it suitable for a range of bulk material handling applications in industries like mining, manufacturing, and logistics.
Q: What are the main benefits of using this belt scale for bulk material weighing?
A: The primary benefits include high weighing accuracy (up to 0.5%), automatic calibration features, and compatibility with wide-ranging conveyor belt sizes and flow rates. Its robust, industrial-grade construction ensures durability, while the IP65 enclosure provides protection against dust and moisture, ensuring long-lasting performance.
Q: How does the system integrate with existing plant automation or monitoring setups?
A: The belt scale offers multiple output signals, such as 4-20mA, pulse, MODBUS, and Profibus, along with optional Ethernet connectivity. This allows seamless integration with plant control and monitoring systems, enabling real-time data acquisition and process automation.
Q: What is the operational temperature and humidity range for the belt scale?
A: The belt scale operates reliably within -10C to +50C and can handle relative humidity up to 95% (non-condensing), making it suitable for most indoor and sheltered outdoor industrial settings.